The Getchell Companies
Precast Concrete Manufacturers Insurance Program / Coverage / Batch plant & property
Precast plant insurance · New England

Batch plant & property coverage for precast producers.

A precast plant is a chain of single points of failure: one batch plant, a handful of overhead cranes, and forms that are the real production capacity. When any link stops, production stops — so the property program has to be built around downtime, not just replacement cost.

Exposure matrix

What goes wrong, and what responds.

The exposures below are the ones this coverage exists to answer — across every product line and plant on the program.

Ref
Exposure
What happens & what responds
BATCH

Batch plant & mixers

Most operations run one batch plant. Fire, collapse or mechanical failure there doesn't damage a machine — it stops every product line at once, for as long as parts and rebuilds take.Responds: Property, equipment breakdown & business income

CRANE

Overhead cranes & hoists

Crane and hoist failures combine three losses in one event: severe injury below, a destroyed product, and a production bay out of service.Responds: Equipment breakdown, workers' comp & property

FORM

Forms & molds

Forms are the most commonly undervalued asset in precast — carried at depreciated cost on schedules while representing the plant's entire ability to produce. Replacement lead times are the real loss.Responds: Property valuation & business income

CURE

Curing systems & boilers

Steam and heat curing systems are pressure equipment with fire and breakdown exposure, and in a New England winter, losing heat mid-cure ruins product in the forms.Responds: Equipment breakdown & property

WINTER

Weather & the yard

Freeze-thaw, snow load on buildings, and acres of finished inventory outdoors are the background exposure of every New England yard.Responds: Property & inventory coverage

One program, whole operation

Coverage lines don't work alone.

This line is one piece of a coordinated program — the seams between coverages are where uninsured claims live. See how it fits together on the program overview, or find your product segment in the footer below.

Precast plant insurance FAQ

Common questions, straight answers.

For anything specific to your operation, call 978-897-7773 and ask about the Precast Concrete Manufacturers Insurance Program.

How should forms and molds be valued on our policy?
At what it would actually cost — and how long it would take — to replace them today, not at the depreciated figure on your books. For custom and architectural molds, lead time is often the bigger loss than price, which is why the forms schedule and the business income limit have to be set together. Reviewing that schedule is one of the first things we do on a plant account.
How is business income calculated for a precast plant?
From your actual production economics: what a day of lost output costs across contracts, penalties and overhead that continues while the plant doesn't. The number should reflect realistic restoration time for your specific bottleneck — a batch plant rebuild is measured in months, not weeks. A limit picked as a round number is the most common underinsurance we find.
What's the difference between property coverage and equipment breakdown?
Property responds to external perils — fire, collapse, weather. Equipment breakdown responds to internal failure: a mixer transmission letting go, a boiler failing, electrical arcing in a crane. A batch plant needs both, coordinated so a loss doesn't fall into the seam between them.
Ask about the program

Talk to someone who knows what a double tee is.

Tell us what you cast, how you deliver it, and where it goes. We'll take it from there.

Ask for the Precast Concrete Manufacturers Insurance Program · getchellcompanies.com